Tsarin Kera Yadu Daban-daban

Tsarin Kadi na Core spun Yarn

A cikin masana'antar mu mai daɗaɗɗen zaren, samar da yarn ɗin da aka zana ya kasu kashi kamar haka:

budewa da tsaftacewa → carding → zane → roving → spinning → sarrafa post.

Bayan wannan jerin matakai, zaɓaɓɓen fiber ɗin da aka zaɓa zai zama ƙaƙƙarfan yarn ɗin da aka gama.

1 Tsarin Buɗewa da Tsaftacewa

Budewa da tsaftacewa shine tsari na farko bayan babban fiber ya shiga masana'antar yarn mai tushe. A cikin wannan tsari, an sanya ɗan gajeren fiber ɗin zuwa wani nau'in fiber na juzu'i don ƙirƙirar yanayi don aiwatar da katin. 

Babban ayyukan wannan tsari sune:
(1) Buɗewa: Ta hanyar tsagewa da busa aikin ƙusoshi na brad, masu bugun a cikin kowane injin injin tsabtacewa da tsaftacewa, ana kwance fibers ɗin da aka matsa a cikin fakitin fiber a cikin ƙananan ƙusoshin fiber masu nauyin 0.3-0.5g, waɗanda suke ana amfani da shi don cire ƙazanta da tsaftacewa. Haɗuwa yana haifar da yanayi don rabuwa zuwa zaruruwa ɗaya. Rage tarkacen tarkace da lalacewar fiber yayin buɗewa.
(2) Cire najasa: a lokaci guda na buɗewa, cire 50% zuwa 60% na ƙazanta a cikin ɗanyen auduga ya kamata ya rage faɗuwar zaruruwa da za a iya ajiyewa.
(3) Cakuda: Za a haxa kowane nau'in kayan danye daidai gwargwado, za a sassauta fibrilun da kyau, sannan a hada su da yawa.
(4) Uniform roll: yi wani nauyi, wani tsayi da kuma nadi na fiber iri ɗaya don tsari na gaba.

2 Tsarin Katin

Bayan budewa da tsaftacewa da sarrafa na'ura, filayen da ke cikin fiber roll galibi suna cikin yanayin bulogi na fiber blocks da fiber bundles, kuma suna ɗauke da datti na kashi 40% zuwa 50%, waɗanda yawancinsu ƙanana ne kuma najasa mai mannewa sosai. Wajibi ne a narkar da fiber ɗin gaba ɗaya zuwa filaye guda ɗaya, cire ƙananan ƙazantattun abubuwan da suka rage a ciki, sanya kowane fiber ɗin gabaɗaya gabaɗaya a cikin yanayin fiber guda ɗaya, sannan a yi sliver iri ɗaya don saduwa da buƙatun tsarin na gaba na yarn spun na gaba. masana'antu.

Ayyukan aikin katin sune:
(1) Carding: Ƙarƙashin jigon ƙarancin lalacewar fiber kamar yadda zai yiwu, zaren fiber ɗin ciyarwa yana da hankali kuma an tsara shi sosai don raba zaruruwan zaruruwa cikin zaruruwa ɗaya.
(2) Cire najasa: Dangane da isasshiyar rabuwa da zaruruwa, cire ƙazanta da lahani sosai.
(3) Haɗuwa Uniform: Zaɓuɓɓukan suna gauraye sosai kuma an rarraba su daidai a cikin yanayin fiber guda ɗaya.
(4) Katin Sliver: Yi sliver ɗin katin uniform na wasu ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun buƙatun kuma sanya shi cikin sliver na katin akai-akai.

Muna amfani da katunan lebur don wannan tsari a cikin masana'antar yarn ɗin mu na asali, kuma wasu masana'antar yadin na yau da kullun suna amfani da katunan nadi.

3 Tsarin Zane

An buɗe kayan fiber ɗin da kati kafin aiwatarwa, kuma an sanya shi cikin ci gaba da tsiri na samfuran da aka kammala, wato sliver, amma ba za a iya jujjuya shi kai tsaye cikin zaren spun ba, saboda inganci da tsarin yanayin sliver. sun yi nisa da wasan karshe. Har yanzu akwai babban rata a cikin buƙatun samar da yarn, kuma madaidaiciya da rabuwa da zaruruwa ba su da kyau. Misali, mafi yawan zarurukan da ke cikin koren sliver har yanzu suna cikin ƙugiya ko ƙugiya, kuma akwai wasu ƙananan ƙullun fiber; yayin da sliver ɗin da aka tsefe yana da mafi kyawun madaidaiciyar zaruruwa, amma madaidaicin madaidaicin ba shi da kyau. Idan waɗannan slivers ɗin suna jujjuya su kai tsaye ta hanyar roving, babu makawa za su yi tasiri ga ingancin yarn ɗin ƙarshe, don haka dole ne a fara sarrafa su ta hanyar zane. Wannan muhimmin tsari ne don samar da yadudduka masu inganci masu inganci.

Ayyukan tsarin zane sune:
(1) Haɗuwa: 6-8 fiber slivers ana haɗa su kuma an ciyar da su cikin firam ɗin zane don yin zaren fiber. Tun da kauri da bakin ciki sassa na kowane fiber sliver suna da damar da za su zo tare da juna, rashin daidaituwa na dogon sassan sliver yana inganta. Rate Rashin daidaituwar nauyin ɗanyen sliver kusan kashi 4.0 ne, kuma yakamata a rage rashin daidaituwar sliver ɗin zuwa ƙasa da 1% bayan haɗawa.
(2) Zayyana: Ana miqe sliver a yi siriri har zuwa matakin asali, sannan kuma ana inganta yanayin filaye ta hanyar zayyana, ta yadda za a ƙara daidaita ƙugiya da ƙuƙumman zarra a daidaita su, ta yadda za a ƙara raba ƙananan ƙullun zaren. cikin zaruruwa guda ɗaya. Ta hanyar canza daftarin rabo, za a iya sarrafa rabon sliver yadda ya kamata don tabbatar da cewa karkacewar nauyi da rashin daidaituwar nauyin zaren spun sun dace da ma'auni.
(3) Cakuda: Ana ƙara samun haɗakar fiber guda ɗaya ta hanyar maimaita haɗuwa don tabbatar da cewa abun da ke cikin sliver ya kasance iri ɗaya kuma ingancin zaren ya tabbata. Saboda nau'ikan rini na zaruruwa daban-daban, za a iya haɗa ɓangarorin da aka yi da zaruruwa daban-daban akan firam ɗin zane, ta yadda za a iya haɗa nau'ikan zaruruwa gabaɗaya. Ingantacciyar hanyar samar da bambance-bambancen launi, musamman lokacin da ake haɗa fiber ɗin sinadarai da auduga.
(4) Ƙirƙirar Sliver: Ƙaƙwalwar fiber da aka yi ta hanyar zanen zane an sanya shi a cikin da'irar yau da kullum a cikin fiber sliver don sufuri da ajiya don tsari na gaba.

4 Tsari Guda

A cikin masana'antar yadin da aka zana, roving shine tsari na huɗu, kuma ana iya sarrafa sliver zuwa juzu'i na ƙididdigewa daban-daban da murɗa don tsarin jujjuyawar.

Ayyukan aikin roving sune:
(1) Zayyana: Ana miƙewa da dafaffen sliver ɗin daidai gwargwado, sannan ana ƙara daidaita zaruruwan ana daidaita su.
(2) Twisting: daidai karkatar da zaren sliver, sabõda haka, sliver yana da wani takamaiman ƙarfi, wanda ya dace domin yawo da kuma kwance a kan kadi firam.

5 Tsarin Juyawa

Juyawa wani tsari ne mai matuƙar mahimmanci a cikin juyi. Shi ne don jujjuya juzu'i zuwa zaren spun tare da wasu kaddarorin, ƙa'idodi masu inganci ko buƙatun abokin ciniki don murɗawa, saƙa ko saka. Ingantacciyar yarn ɗin da aka zagaya tana nuna fasahar samarwa da matakin gudanarwa na masana'antar zaren yarn mai mahimmanci.
Tsarin juyi galibi yana kammala ayyuka masu zuwa:
(1) Zane: Roving ɗin da ake ciyarwa yana miƙe daidai gwargwado kuma an fiɗa shi zuwa adadin da ake buƙata na yadudduka.
(2) Juyawa: ƙara daɗaɗɗen da ya dace ga ɗigon da aka zayyana, ta yadda zaren ya sami wasu halaye na zahiri da na inji kamar ƙarfi, elasticity, luster da ji.
(3) Iska da kafawa: An raunata yarn ɗin a kan bobbin bisa ga ƙayyadaddun buƙatun ƙirƙira, don sauƙaƙe sufuri, adanawa da sarrafawa na gaba.

Bayan wannan tsari, an kammala yarn mai tushe guda ɗaya. Duk da haka, don yin amfani da shi wajen samar da masaku, ana kuma buƙatar yin aiki bayan aiki.

6 Bayan Gudanarwa

Ko da yake jujjuyawar injin ɗin ya gama aikin jujjuyawar, amma ba yana nufin kammala aikin gabaɗaya ba. Bugu da ƙari, cika zaren kai tsaye daga bitar kadi zuwa aikin saƙa, sauran nau'ikan bisa ga buƙatun sarrafawa suna buƙatar yin aikin da ya dace bayan sarrafawa. Tsarin sarrafa yarn bayan tsarin jujjuyawar ana kiran shi gaba ɗaya azaman tsarin aiwatarwa, wanda galibi yana da dalilai huɗu masu zuwa:
(1) Inganta ayyukan ciki na samfuran
(2) Inganta ingancin bayyanar samfuran
(3) Tabbatar da yanayin tsarin samfurin
(4) Yi fom ɗin nadi da ya dace

Tushen abun ciki: https://www.saludstyle.com/yarn-factory/core-spun-yarn-factory/

Tsarin Rini na Core spun Yarn

Babban ingancin ƙwaƙƙwalwar yarn ɗin yana buƙatar mai ƙira ya bi daidaitattun launi, abun ciki na danshi da saurin launi azaman maɓalli na ingancin yarn. Daidaitaccen launi shine daidaito wanda aka sake haifar da launuka akan masana'anta. Danshi abun ciki shine adadin ruwan da ke cikin yarn, kuma saurin launi shine yadda launuka ke tsayawa akan masana'anta bayan an wanke su.

Salud Style jagora ne core spun yarn manufacturer, kuma duk ainihin samfuran zaren zaren ana bincika su a hankali don waɗannan alamun inganci guda uku kafin a sake su zuwa kasuwa. Wannan yana tabbatar da cewa kowane nau'i na yarn yana da mafi girman inganci mai yiwuwa kuma yana ba abokan ciniki samfuran da ke da tabbacin za su yi kyau komai yanayin da aka yi amfani da su a ciki.

Da kyau, da fatan za a biyo mu don ziyartar masana'antar rini na zaren rini na ainihin mu don ganin yadda muke kera yarn mai inganci.

Samfuran Launi-Pass Daya

A dakin gwaje-gwaje na yarenmu, muna alfahari da kasancewa da kungiyoyi masu fasaha wadanda suka sami damar samar maka da mafi girman sabis masu yawa. Duk masu fasahar mu suna da gogewa fiye da shekaru goma, wanda ke nufin cewa suna da ingantattun kayan aiki don gudanar da duk wani aikin rini da za ku iya samu.

Mun yi imani cewa lokaci yana da mahimmanci. Shi ya sa muka samar da har zuwa 4 launi swatches, don haka za ka iya tabbata cewa launi samfurin wucewa lokaci guda. Ta wannan hanyar, ba za ku jira na biyu, ko samfurin na uku ba don isa don jinkirta aikin masana'antar ku. Bugu da ƙari, yana ba ku ƙarin zaɓuɓɓuka da sassauci dangane da zabar launuka masu dacewa na ƙwanƙwasa yarn mai laushi don aikinku.

Bayan haka, muna bin ka'idodin abokan ciniki sosai kuma muna amfani da D65, CWF, TL84, U30 da sauran madaidaitan hanyoyin haske don daidaita launi.

Muna Amfani da Rini Masu inganci

Muna amfani da rini mai tarwatsewa. Ko da launuka masu haske core spun yarn na iya cimma babban saurin launi kuma babu bambancin launi. 

Rarraba rini na musamman ne saboda suna da nau'ikan launuka iri-iri, kuma ana iya yin su don cimma saurin launi mai tsayi kuma babu bambancin launi. Wannan babbar fa'ida ce akan sauran nau'ikan rini, kamar rini na acid, waɗanda ke saurin faɗuwa cikin lokaci. 

Muna Da Kamfanin Rini Namu

A cikin masana'antar rini na yarn ɗin mu, akwai tankunan rini guda 50 na ƙayyadaddun bayanai daban-daban, waɗanda zasu iya biyan kowane buƙatun rini.

Don tabbatar da bayarwa da sauri, MOQ yana daga 200 kg zuwa 1000 kg kowace launi.

A lokacin aikin rini, mafi dacewa da zafin jiki shine digiri 100, lokacin rini shine sa'o'i 8-10 kuma za a daidaita masu taimakawa don tabbatar da saurin launi da ingancin yarn.

Muna Sarrafa Mahimmancin Maido da Danshi

Yadin da aka yi rini yana buƙatar bushewa na tsawon mintuna 20 don cire yawancin ruwa. Sa'an nan kuma, za a dauki zaren a bushe na tsawon sa'o'i 2. Babban yarn mai juzu'i zai wuce ta kayan aikin bushewa sau uku don bushe wuce haddi da damshin da aka saita. Wannan mataki yana da mahimmanci ga danshi ya dawo da iko da ainihin zaren spun.

A ƙarshe, dawo da danshi na yarn ɗin da aka fenti zai zama ƙasa da 2% zuwa 3% fiye da yadda aka dawo da danshin a hukumance.

Muna Amfani da Tsayayyen Yarn Embyryo

Quality shine burin mu. Muna amfani da nau'in 2029 na yarn amfrayo tare da ingantaccen inganci, wanda za'a iya rina shi cikin launi mai laushi. An gwada batch ɗin 2029 na yarn na embryonic core spun shekaru biyar kuma ya sami yabo baki ɗaya daga duk abokan ciniki.

Gwajin dawo da danshin da aka gama

Sa'an nan, za mu iya gudanar da akai nauyi iska tsarin for busasshen yarn bisa ga abokin ciniki ta bukatun.

Bayan iska, muna adana yarn ɗin da aka gama a cikin sito. Za mu tabbatar da cewa dawo da danshin yarn ya yi ƙasa da yadda aka dawo da danshin a hukumance.

Tushen abun ciki: https://www.saludstyle.com/news/core-spun-yarn-dyeing-and-moisture-control/

Tsarin Kera Yarn Core Spun

Barka da zuwa Salud Sytle core spun yarn masana'anta. A yau zan nuna muku yadda ake yin yarn ɗin da ake yi a masana'antar mu.

A cikin mu core-spun yarn factory, samar da core-spun yarn ya kasu kashi kamar haka: 

budewa da tsaftacewa → carding → zane → roving → spinning → sarrafa post.

Bayan wannan jerin matakai, zaɓaɓɓen fiber ɗin da aka zaɓa zai zama ƙaƙƙarfan yarn ɗin da aka gama.

Tsarin buɗewa da tsaftacewa

Hanya ta farko ita ce buɗewa da tsaftacewa, wanda zai iya haɗa nau'ikan zaruruwa daban-daban kuma ya sanya su cikin nau'in fiber iri ɗaya, da kuma cire ƙazanta. Wannan tsari zai šauki sau 3 don tabbatar da tsarkin yarn na asali. Muna sarrafa danshin bitar da zafin jiki a cikin dukkan matakai don tabbatar da ƙarfin yarn da inganci.

A cikin wannan tsari, an sanya ɗan gajeren fiber ɗin ya zama nadi na fiber iri ɗaya don ƙirƙirar yanayi don aiwatar da katin. Wannan tsari na iya tabbatar da cewa gabaɗayan guntun fiber ɗin za su sami ƙarfi da launi iri ɗaya lokacin da aka jujjuya shi cikin zaren.

Tsarin yin katin

Bayan haka, dauren fiber za su bi ta na'urar katin, don sanya kansu gaba ɗaya bazuwa cikin zaruruwa ɗaya. Samfurin bayan wannan tsari shine kati sliver.

Bayan buɗewa da tsarin tsaftacewa, zaruruwa sun kwance kuma sun ƙunshi daga 40% zuwa 50% na ƙazanta. Tsarin katin ƙira na iya haɗa zaruruwa daidai gwargwado kuma a haɗa su tare da fiber guda ɗaya wanda yake daidai da al'ada, yayin da kuma cire ƙazanta tare da mannewa mai ƙarfi.

Tsarin zane

Ingancin kati sliver bai isa ba, kuma yana buƙatar sarrafa shi a cikin zame siver. Za mu yi aiki da tsarin zane har sau 2 don tabbatar da cewa yarn yana da kyau sosai.

A cikin tsarin zane, bayan an sarrafa tsiri na fiber da injina, tazarar da ke tsakanin fiber da fiber ɗin ya zama mafi kusanci, gaurayawan abun ciki da launi na fiber ɗin sun fi zama iri ɗaya. Ana raunata filayen fiber ɗin da aka kula da su cikin fakitin da suka dace don amfani a cikin matakai na gaba.

Tsarin motsi

Na gaba shine tsarin motsi, inda zame siver Ana sarrafa shi zuwa zaren roving, yana shirya don tsarin jujjuyawar.

Babban aikin aikin roving shine shimfiɗawa da zana igiyoyin fiber bisa ga wasu sigogi na fasaha, inganta haɓakar layi ɗaya na fiber, kuma a lokaci guda, fiber ɗin yana samun karkacewar da ya dace kuma yana rauni cikin siffar, don haka. sauƙaƙe ajiya da amfani da tsari na gaba.

Kadi tsari

Tsarin juyi shine don juyar da zaren roving cikin yarn ɗin spun tare da takamaiman ƙayyadaddun ƙayyadaddun ƙa'idodi. Wannan tsari zai ƙayyade jagorancin karkatarwa. Muna da injunan juzu'i guda 50, kuma ƙarfin mu na yau da kullun yana kusan tan 20.

A yayin aiwatar da tsari, ana ƙara karkatar da ta dace don sanya yarn mai juyawa ta sami wani ƙarfi, elasticity, mai sheki, ji da sauran kayan aikin jiki da na injiniya. Bayan wannan, yarn ɗin spun zai kasance a shirye don tsari na gaba.

Bayan aiki

Yadin da aka zana ba shi da girma kuma ya dace don masana'anta yadi. Don haka, za mu sanya su cikin mafi girman yarn mazugi. Idan ana amfani da yarn don masana'antu kamar masana'anta masana'anta, to, yarn mazugi shine samfurin ƙarshe bayan wannan tsari.

Ko da yake jujjuyawar injin ɗin ya gama aikin jujjuyawar, ba yana nufin kammala aikin jujjuyawar gabaɗaya ba. Tsarin bayan aiwatarwa galibi yana da dalilai huɗu masu zuwa:

(1) Inganta ayyukan ciki na samfuran

(2) Inganta ingancin bayyanar samfuran

(3) Tabbatar da yanayin tsarin samfurin

(4) Yi fom ɗin nadi da ya dace

Tsarin Iska

Yadin da aka zana ba shi da girma kuma ya dace don masana'anta yadi. Don haka, za mu sanya su cikin mafi girman yarn mazugi. Idan ana amfani da yarn don masana'antu kamar masana'anta masana'anta, to, yarn mazugi shine samfurin ƙarshe bayan wannan tsari.

Tsari Tsari

Idan an yi amfani da yarn don masana'antu kamar masana'anta na sutura, to, tsarin plying ya zama dole. Wannan tsari zai sanya 2 daga cikin zaren guda ɗaya zuwa 1 nau'i mai nau'i mai nau'i biyu, kuma a tabbata cewa dukkansu suna da nauyi ɗaya.

Tsarin Juyawa

Na gaba shine tsarin karkatarwa, wanda shine don sa yarn ya sami ƙarfin ƙarfi da ƙarfi. Hakanan zai iya sa masana'anta da suturar suttura su cimma tasirin maganin rigakafi.

marufi

A ƙarshe, na'ura za ta tattara yarn ɗin mai inganci mai inganci ta atomatik. Shi ke nan game da ƙwaƙƙwaran zaren kaɗa. Barka da zuwa ziyarci masana'anta. Idan kuna da wasu tambayoyi, don Allah kar a yi shakka a tuntuɓe mu.

Tushen abun ciki: https://www.saludstyle.com/news/core-spun-yarn-manufacturing-process/

Tsarin Kera Yadu Haɗe

Yarn da aka haɗe shine sanannen zaɓi a cikin masana'anta na masana'anta kamar yadda yake ba da fa'idodi daban-daban, wanda ya ƙunshi haɓaka haɓakawa, haɓakawa, da launuka na musamman. Cakuda ne na zaruruwa 2 ko fiye daban-daban, an miƙe su tare don samar da sabuwar yarn tare da ingantattun gidaje. A cikin wannan ɗan gajeren labarin, za mu yi la'akari da tsarin yadda ake haɗa yarn, aiki ta hanyar aiki.

Zabar Fiber

Ayyukan farko na yin gauraya zaren shine ɗaukar zaren da za a gauraya. An haɗa auduga da polyester don haɓaka zaren mai laushi, nauyi mai sauƙi, da sauƙi don kulawa, yayin da ulu da siliki suna haɗuwa don haɓaka zaren dumi da kyau.

Katin Fiber

Mataki na gaba shine yin katin zaruruwa. Wannan yana ba da tabbacin cewa zaruruwan suna daidai da tsayi da yawa, yana sa ya fi sauƙi a juyar da su cikin yarn.

Hada Fiber

Da zaran an cire zaruruwan a zahiri, an gauraye su wuri guda. Ana iya yin hanyar haɗawa da hannu ko ta amfani da na'urar haɗawa. Ana zaɓi na'urar haɗawa yayin da yake tabbatar da cewa zaruruwa sun tarwatse daidai gwargwado, kuma adadin daidai yake.

Juyawa da Yarn

Juyawa hanya ce ta karkatar da zaruruwa tare don haɓaka gashin zaren dindindin. Na'urar da ke jujjuyawa tana ɗaukar nau'ikan zaruruwa masu gauraye tana murɗa su tare, suna samar da zaren juriya da ƙarfi.

Sanya Yarn

Plying hanya ce ta karkatar da gashin zadi 2 ko fiye tare don haɓaka zaren da ya fi ƙarfi, mai kauri. Iri-iri na plies da ake amfani da su ya dogara da fifikon ɗigon zaren ƙarshe. Yarn mai ɗaki ɗaya ya fi bakin ciki fiye da zaren mai nau'i uku ko biyu.

Ƙarshen Yarn

Bayan an gama zaren a zahiri, an saita duk don ƙarewa. Ƙarshen ya haɗa da jerin matakai kamar tsaftacewa, tururi, da kuma mu'amala da zaren da sinadarai don haɓaka gidajensa. Hanyar gamawa itama tana taimakawa wajen kawar da duk wani gurɓatacce ko mai da ƙila ya taru a duk lokacin da ake juyawa.

Matakin farko na yin gauraya zaren shine zaɓin zaren da za'a haɗa. Ana hada auduga da polyester don samar da yarn mai laushi, mai nauyi, da sauƙi don kulawa, yayin da ulu da siliki suna haɗuwa don haɓaka zaren dumi da kyan gani. Na'urar da ke jujjuya tana ɗaukar nau'ikan zaruruwa masu gauraye tana murɗa su tare, suna haɓaka zaren dorewa mai ƙarfi.

Tushen abun ciki: https://www.saludstyle.com/yarn-factory/blended-yarn-factory/

Tsarin Samfurin Samfurin Fuka

Hanyar samar da yarn plume na iya bambanta dangane da samfuran da ake amfani da su, amma a cikin asali, ya haɗa da ayyuka masu zuwa:

Shirye-shiryen Fiber: Zaɓuɓɓukan da aka yi amfani da su don yin yarn plume an fara shirya su ta hanyar tsaftacewa da katin ƙira. Wannan ya haɗa da kawar da duk wani gurɓataccen abu ko barbashi daga zaruruwa, da kuma daidaita su zuwa ga dogon gashi.

Juyawa: Za a iya jujjuya zaren da aka shirya a cikin zaren ta amfani da mai yin kadi. Wannan maƙerin yana murɗa zaruruwa tare don haɓaka gashin zaren dindindin.

Feathering: Sannan ana ciyar da zaren ta hanyar na'urar da ta haɗa da jerin ƴan tudu ko ƙullun fiber a lokuta na yau da kullun tare da tsawon zaren. Wannan shi ne abin da ke ba da yarn plume musamman kamannin gashinsa.

Saita: Bayan aikin gashin fuka-fukan, yarn yana da zafi-biyya ko yawanci tururi don saita tufts na fiber a wuri kuma ya ba da yarn rubutunsa na ƙarshe.

Ƙarshe: Da zarar zaren ya kasance mai tururi kuma an saita shi, zai iya wucewa ta wasu hanyoyin kammalawa, kamar tsaftacewa, bushewa, ko gogewa, don ƙara inganta yanayinsa da kama.

Hanyar samarwa ta musamman don yarn plume na iya bambanta dangane da mai samarwa da samfuran da ake amfani da su. Ayyukan asali da aka haɗa sun kasance daidai da maƙasudi don samar da yarn mai laushi, mai laushi tare da kamannin gashin tsuntsu.

Tsarin Kera Yadu Mai Rufe

Rufaffen yarn nau'i ne na yarn masana'anta wanda ya ƙunshi 2 ko fiye daban-daban zaruruwa ko yadudduka da aka murɗa tare. Hanyar samar da yarn da aka rufe gabaɗaya ya haɗa da ayyuka masu zuwa:

Shiri na ƙwaƙƙwaran yarn: Mataki na farko a cikin hanyar samarwa shine shirya yarn mai mahimmanci. Za a iya yin babban yarn daga nau'ikan samfurori, kamar auduga, ulu, polyester, ko nailan. Ya kamata yarn mai mahimmanci ya zama mai ƙarfi kuma yana da kyakkyawan ƙarfi mai ƙarfi don bayar da kyakkyawan tushe don yarn mai sutura.

Shirye-shiryen zaren sutura: An shirya yarn mai sutura ta hanyar jujjuya yadudduka 2 ko fiye tare. Za a iya yin yarn ɗin da aka rufe daga zaruruwa masu yawa kamar polyester, ulu, auduga, ko nailan.

Karkatar da cibiya da kuma rufe yadudduka tare: Mataki na gaba shine karkatar da zaren tushe da zaren sutura tare. Yawan jujjuyawar ya dogara ne akan fitattun gidajen da aka rufe, kamar ƙarfi, laushi, da sassauci.

Saitin zafi: Bayan hanyar karkatarwa, yarn da aka rufe gabaɗaya ana saita zafi don ragewa da goyan bayan tsarin da ke raguwa a cikin hanyoyin samarwa na gaba.

Gwaji: Ana bincika zaren da aka rufe don matsaloli kamar kulli, rashin daidaituwa, da kuma tartsatsi.

Winding: Mataki na ƙarshe shine hura zaren da aka rufe akan sandal ko mazugi. An saita yarn ɗin don amfani a aikace-aikacen masana'anta da yawa kamar saƙa, saƙa, da kuma ɗamara.

A taƙaice, hanyar samar da yarn da aka rufe ya haɗa da shirya ƙwanƙwasa zaren da sutura, karkatar da su tare, yanayin zafi, kimantawa, da kuma iska. Sakamakon yadin da aka rufe ya haɓaka kaddarorin zama ko na kasuwanci kuma ana amfani dashi a aikace-aikacen masana'anta da yawa.

Rufaffen yarn nau'i ne na yarn masana'anta wanda ya ƙunshi 2 ko fiye daban-daban zaruruwa ko yadudduka da aka murɗa tare. Shiri na ainihin yarn: Babban aikin farko a cikin hanyar samarwa shine shirya zaren tushe. Ya kamata yarn mai mahimmanci ya zama mai ƙarfi kuma yana da kyakkyawan ƙarfi mai ƙarfi don bayar da kyakkyawan tushe don yarn mai sutura.

Tsarin Kera Kayan Yadu na Polyester

A matsayin masana'anta na yarn, muna so mu nuna muku yadda ake yin yarn polyester a cikin mu polyester yarn factory.

Polyester yarn a halin yanzu wani nau'in yarn mai mahimmanci ne a tsakanin yadudduka na fiber na roba, saboda saurin ci gaba da sauri da mafi girma.

Samar da yarn polyester za a iya kasu kusan zuwa matakai biyu: narke kadi da bayan-aiki.

Ana nuna tsarin masana'anta na yarn polyester kamar yadda ke ƙasa.

Narkar da Tsarin Kadi

Narke kadi wata hanya ce da narkewar polymer ɗin da ke samar da fiber ɗin ke gudana daga wani ɗan ƙaramin rafi na narke ta hanyar jujjuyawar kadi, kuma ana sanyaya da ƙarfi a cikin iska (ko ruwa). Polyester filament yarn da polyester staple fiber ana samar da su ta hanyar narke kadi. Wannan hanyar tana da ɗan gajeren tsari, saurin juzu'i, saurin juzu'i gabaɗaya 900 zuwa 1200 mita / min, juzu'i mai sauri zai iya kaiwa fiye da mita 3600 / min, ƙarancin farashi, amma adadin ramukan spinneret kaɗan ne, yana yin yarn filament polyester. Adadin ramukan shine 1 zuwa 150, gabaɗaya ramukan 300 zuwa 800 lokacin yin filayen polyester staple fibers, kuma mafi girma zai iya kaiwa ramukan 1000 zuwa 2600, ko ma fiye. Idan an yi amfani da ramukan madauwari na al'ada, ɓangaren giciye na zaruruwan zaruruwa galibi madauwari ne; idan an yi amfani da ramukan spinneret masu siffa na musamman, sassan giciye na fiber ɗin da aka zana suna da siffa ta musamman. Wannan hanya ta dace da zaruruwan polyester da sauran polymers waɗanda za su iya narke, gudana cikin sauƙi, kuma ba a sauƙaƙe ba.

Dangane da saurin juzu'i, tsarin narkar da yarn na polyester za a iya raba shi zuwa tsarin jujjuyawar al'ada, tsarin juzu'i mai matsakaici, tsarin juzu'i mai sauri da tsarin juzu'i mai saurin gaske.

Gabaɗaya magana, samfurin bayan tsarin juzu'i na al'ada shine polyester undrawn yarn (UDY), samfurin bayan tsari mai saurin matsakaici shine polyester. yarn matsakaita (MOY), samfurin bayan tsarin jujjuya mai sauri shine polyester zaren riga-kafi (POY), kuma samfurin bayan tsarin jujjuya mai saurin gaske shine polyester yarn mai girma (HOY) ko polyester zaren da aka zana cikakke (FDY).

Teburin da ke ƙasa shine don ƙarin fahimtar ku.

Za mu yi amfani da juzu'i mai sauri, hanyar tsari da aka fi amfani da ita don samar da yadudduka masu laushi, don kwatanta tsarin narkewar zaren polyester. 

Gudun jujjuyawar juzu'i mai sauri shine 3000 zuwa 3600 mita/min, kuma samfurin bayan wannan tsari shine yarn da aka riga aka tsara (POY). 

Ka'idar aikin ita ce ciyar da kwakwalwan polyester a cikin hopper chips, sa'an nan kuma narke su, da kuma tabbatar da cewa narke yana gudana a tsaye a cikin screw extruder. 

A cikin screw extruder, ana tace narke ɗin kuma a danna shi a cikin spinneret don fesa wani ɗan bakin ciki na narke, sa'an nan kuma da sauri takushe ta iska mai sanyi don samar da ingantaccen zaren ja. 

A lokacin wannan tsari, ana samar da riga-kafi na yarn polyester saboda aikin jagorar yarn, kuma yana sa fiber ya zama bakin ciki. 

Fiber mai zuwa yana rauni a cikin nadi mai wani nau'i ta tsarin iska. 

Gudanarwa

Bayan-aiki na yarn polyester yana nufin sarrafa abin da zai iya sanya fiber polyester da aka zana wanda ya dace da samar da yadi. Bayan jerin abubuwan da suka biyo baya, ana inganta tsarin da kaddarorin yarn polyester. 

Ana iya raba aikin bayan-tsari zuwa matakai biyar masu zuwa: POY zuwa DTY, karkatarwa, hannaye, rini, da kuma iska. 

POY zuwa DTY

Haɗa tsarin zane da karkatarwa akan injin guda ɗaya, yarn da aka samar ana kiranta drawn textured yarn – DTY.

Zane textured yarn (DTY), gabaɗaya ta yin amfani da POY azaman albarkatun kasa, yarn ce mai ƙarancin ƙarfi da aka samu ta hanyar miƙewa mataki ɗaya da lalacewa; yana da wani elasticity, kuma jin daɗin hannun ba shi da laushi kamar yarn rubutu na al'ada, amma ingancin yana da kwanciyar hankali, kuma ƙarfi da haɓaka sun hadu da bukatun ɗauka.

Fasahar sarrafa kayan polyester DTY tana da ɗan rikitarwa, wanda ba'a tattauna anan ba, amma kusan ya haɗa da matakai masu zuwa:

A. Polyester POY ciyar da albarkatun kasa;

B. Miqewa; shimfiɗa albarkatun kasa na polyester POY don samun samfur; da mikewa rabo ne kullum 1-1.1 sau;

C. Nakasar zafi na samfur a don samun samfur b; zafin jiki na lalata dumama shine 160-180 ° C;

D. Sanyaya samfurin b don samun samfurin c;

E. Yi maganin karkatar da karya akan samfur c don samun samfur d;

Samfuran F da d ana sarrafa su ta hanyar bututun hanyar sadarwa don samun samfurin e; matsa lamba na cibiyar sadarwa bututun ƙarfe shine 1.4-1.6 kg;

G. Zafi da siffa samfurin e don samun samfur f;

H. Yi maganin mai da iska a kan f samfurin bi da bi don samun gamammiyar polyester DTY.

DTY polyester da aka samu ta matakan da ke sama ya cika buƙatun yadudduka na yadi, amma don samun ingantattun kaddarorin kamar elasticity da juriya, da rina launuka daban-daban, ana buƙatar matakai na gaba.

Tsarin Juyawa

Tsarin karkatar da zaren polyester yana nufin haɗa nau'ikan yadudduka guda biyu ko da yawa tare da karkatar da su ta hanyar injin don samar da ƙarfi, igiyoyi masu ƙarfi, tare da kaddarorin kauri iri ɗaya, ƙasa mai santsi, da juriya, don biyan buƙatun tsari na gaba. .

A zahiri, a cikin mataki na baya "POY zuwa DTY", an kuma ba da wasu murɗa zuwa yarn polyester. Amma ga wasu yadudduka waɗanda ke buƙatar manyan yadudduka masu murƙushe su azaman albarkatun ƙasa, waɗannan murɗaɗɗen ba su isa ba.

Tsarin Hankali

Manufar hanking shine a sassauta zaren polyester da aka murɗe don rini ya iya shiga cikin zaren gaba ɗaya yayin aikin rini.

Yayin aiwatar da hanking, ma'aikata za su ƙara ruwa daidai don ƙara ɗanɗana zaren.

Bayan rataye, samfurin ya zama "yarn burodi". Sannan a kwashe shi, a yi jaka, sannan a kai shi masana’antar rini da muke yi don yin rini.

Tsarin Rini

A cikin tsarin rini na yau da kullun, rini na zaren polyester mai ƙarfi yana ɗaukar tsarin rini na hank na yarn burodi. Rinin hank na zaren polyester shine a tara zaren fiber a cikin injin rini a cikin siffar hank, kuma a yi amfani da famfo ko na'urar inji don yawo ko tayar da ruwan rini, ta yadda za a iya rina zaren polyester daidai.

Kafin yawan rini, ƙwararrun ma'aikatan launi za su shirya tsarin launi bisa ga samfurin abokin ciniki kuma su rina shi da injin rini. Bayan haka, suna kwatanta samfurin rini tare da samfurin abokin ciniki a ƙarƙashin ƙayyadadden yanayin haske. Bayan tabbatar da cewa babu bambancin launi, za a yi rini mai yawa.

Rini shine hanyar haɗin da ke gwada ƙwarewa da fasaha mafi yawa, saboda wannan tsari yana buƙatar ba kawai madaidaicin ma'aunin rini ba, har ma da sarrafa zafin jiki. A lokaci guda, ma'aikata dole ne su ƙara abubuwan da suka dace a lokutan da suka dace bisa ga kwarewa don ayyukan da suka dace, irin su mai hana ruwa, adana zafi, antibacterial, da dai sauransu. 

Tsarin Iska

Winding shine tsari na ƙarshe na zaren bayan sarrafawa. Ayyukansa shine sarrafa zaren polyester da aka rataye da rini a cikin zaren bututu, wanda shine samfurin polyester wanda abokin cinikinmu zai iya amfani da shi kai tsaye don samar da samfuran masaku, kamar safa da bandeji na likita. 

Kafin yin iska, ma'aikata za su sanya zaren polyester da aka rina a wuri mai sanyi kuma su bushe shi da iska. Wannan tsari gabaɗaya yana ɗaukar kwanaki 2 zuwa 3. 

Daga nan sai ma’aikatan suka sanya busasshen zaren burodin a kan faifan, su baje shi daidai, sannan suka yanke zaren da ya dade a iska. 

Lokacin da aka gama duka, ma'aikata za su sanya shi a kan injin don jujjuya shi zuwa samfurin polyester na ƙarshe. 

Bayan iska, za a sanya yarn polyester tube a kan shiryayye, kuma bayan wucewa da ma'aikata suka yi, za a tattara, adana kuma a aika wa abokan cinikinmu. 

Tushen abun ciki: https://www.saludstyle.com/news/polyester-yarn-manufacturing-process-from-chips-to-yarn/

Tsarin Samar da Yarn ulu

A cikin kasuwar yarn ulu, matakin inganci, gaba ɗaya ya dogara da albarkatun ƙasa. Don tabbatar da inganci mai inganci. Salud Style, tare da ƙarfin hali da ba a taɓa gani ba, yana farawa daga asalin masana'antar zaren ulu ta hanyar kiwon tumaki. Bayan zaɓin iri, ciyarwar kimiyya, ulu akan lokaci, tantancewa da rarrabawa, wankewa da tsefewa, bushewar bleaching da rini, zaren kadi, yin cikakken sarkar masana'antu.

Lokacin da ingancin samfurin ya wuce ikon sarrafa daidaitaccen samarwa, yana buƙatar wata hanya don sarrafa duk tsarin samarwa don tabbatar da ingancin samfurin ƙarshe. Sabili da haka, muna zaɓar duk samfurin samar da sarkar da za a iya saka idanu don samar da yarn ulu.

Domin gane sa ido na dukan tsari, mun sami samfurin kamfanoni da manoma da sansanonin. Domin baiwa tumakin kiwon da manoma damar samun ulu mai inganci iri daya, kamfanin ya hada kai da kungiyar kiwon tumaki ta kasar Sin, tare da daukar kwararru don ba da taimakon kwararrun manoma don gudanar da kiwon tumaki na kimiyya. A lokaci guda kuma, ana sanya alamar kunne tare da guntu bayanai ga kowace tunkiya, ta yadda za a sa ido sosai kan yadda ake kula da ingancin, ta yadda kowace tunkiya tana ƙarƙashin kulawar fasaha na kamfanin tun daga rago zuwa ulu na ƙarshe.

Tsarin Rarraba

Mataki na farko bayan ulu ya shiga tsarin masana'antu shine tantancewa da rarrabuwa, rarrabuwa bisa ga launi daban-daban da halayen ulu daban-daban, da kuma rarraba ɗanyen ulu gwargwadon launuka uku na fari, shuɗi da shuɗi.

Tsari Tsari

Bayan rarrabuwa, shigar da mataki na biyu na wankewa da katin, wanda shine mahimmin mataki don sanin ingancin yarn ulu. Bisa ga hanyar da aka saba amfani da ita, don samun mafi kyawun ulu, ya zama dole a shiga ta hanyar tsefe goma sha biyu. Duk da haka, idan kun tsefe ulu da yawa, tsayin zai ɓace, kuma idan kun tsefe ulu kaɗan, mai kyau ba zai isa ba. Dangane da wannan matsala. Salud Style ya aiwatar da sabbin fasahohi a cikin tsarin yin katin ulu, ta hanyar amfani da fasahar katin sakandire ta ci gaba, wanda ya haifar da ci gaba na juyin juya hali a cikin dukkan katin ulu.

Tsarin Juyawa

Anan akwai matakan daga ulu zuwa zaren ulu. Salud StyleMasana'antar ulun ulu tana aiwatar da ƙa'idodin masana'antu da gwamnati ta fitar, kuma manufarta ita ce ƙoƙarin sarrafa ingancin samfura a kowane hanyar haɗin gwiwa.

Tushen abun ciki: https://www.saludstyle.com/yarn-factory/wool-yarn-factory/

Tsarin Kera Yarn Nailan

Naylon shine fiber na roba na farko da ya bayyana a duniya. Fitowarsa ya kawo sabon salo ga kayan sakawa. Haɗin sa shine babban ci gaba a cikin masana'antar fiber na roba da kuma muhimmin ci gaba a cikin sinadarai na polymer.

Dauki Nylon Stretch Yarn a matsayin misali, tsarin samar da shi ya fi sauran filaye na halitta sauƙi. Samar da zaren shimfiɗa nailan za a iya raba shi da kyau zuwa matakai biyu: jujjuyawar da bayan aiwatarwa.

Tsarin Juyawa

Dangane da saurin kadi, ana iya raba tsarin kadi zuwa tsarin kadi na al'ada, tsarin juzu'i mai matsakaici, tsarin juzu'i mai saurin gudu da tsarin juzu'i mai saurin gaske.

Za mu yi amfani da juzu'i mai sauri, hanyar tsari da aka fi amfani da ita don samar da yadudduka na nailan, don kwatanta tsarin jujjuyawar.

Gudun juzu'i na kadi mai sauri shine 3000-3600m/min, kuma samfurin bayan wannan tsari shine yarn da aka riga aka tsara (POY).

Ka'idar aikin ita ce ciyar da guntun nailan a cikin hopper chips, sa'an nan kuma narke su, da kuma tabbatar da cewa narke yana gudana a tsaye a cikin screw extruder. 

A cikin screw extruder, ana tace narke ɗin kuma a danna shi a cikin spinneret don fesa wani ɗan bakin ciki na narke, sa'an nan kuma da sauri takushe ta iska mai sanyi don samar da ingantaccen zaren ja. 

A lokacin wannan tsari, ana kuma haifar da riga-kafi saboda aikin jagoran yarn, kuma yana sa fiber nailan ya zama bakin ciki. Sa'an nan kuma zaren nailan da aka rigaya ya raunata a cikin nadi mai wani nau'i ta tsarin iska.

Gudanarwa

Bayan-aiki na iya sanya yarn nailan da aka rigaya ya dace don samar da yadi. Bayan jerin abubuwan sarrafawa, tsari da kaddarorin fiber nailan suna inganta.

Ana iya raba aikin bayan-tsari zuwa matakai biyar masu zuwa: POY zuwa DTY, karkatarwa, hannaye, rini, da kuma iska.

POY zuwa DTY

Haɗa tsarin zane da karkatarwa akan injin guda ɗaya, yarn da aka samar ana kiranta draw texturing yarn – DTY.  

Tsarin Juyawa

Twisting yana nufin haɗa yadudduka guda biyu ko da yawa tare da murɗa su ta hanyar injin don samar da ƙarfi, igiyoyi masu ƙarfi, tare da kaddarorin kauri iri ɗaya, daɗaɗaɗɗen wuri, da juriya, don biyan buƙatun tsari na gaba.

Ma'aikatan za su saita jujjuyawar a kan na'ura bisa ga bukatun abokin ciniki, kuma iska da ƙarshen nailan DTY akan na'ura kuma injin zai yi aiki da tsarin karkatarwa. Lokacin da nauyin da ake buƙata na murɗaɗɗen nailan DTY ya kai, zai tsaya ya ba da siginar haske ja don tunatar da ma'aikata.

Tsarin Hankali

Manufar ratayewa shine a sassauta zaren nailan da aka murɗe domin rini ya iya shiga cikin zaren gaba ɗaya yayin aikin rini.

Ma'aikata za su sanya samfurin murɗaɗɗen kusa da injin, haɗa ƙarshen zaren zuwa na'ura, sannan kunna injin.

A yayin aiwatar da hanking, ma'aikata za su ƙara ɗan ruwa daidai don ƙara zaren nailan kaɗan kaɗan.

Bayan rataye, samfurin ya zama "yarn burodi". Sannan a kwashe shi, a yi jaka, sannan a kai shi masana’antar rini da muke yi don yin rini.

Tsarin Rini

Kafin yawan rini, ƙwararrun ma'aikatan launi za su shirya tsarin launi bisa ga samfurin abokin ciniki kuma su rina shi da injin rini. Bayan haka, suna kwatanta samfurin rini tare da samfurin abokin ciniki a ƙarƙashin ƙayyadadden yanayin haske. Bayan tabbatar da cewa babu bambancin launi, za a yi rini mai yawa.

Rini na hank, rini na dope, da rini na mazugi sune hanyoyin rini guda uku da aka fi amfani da su.

Hanyar rini da ake amfani da ita a masana'anta na zaren nailan shine rini na hank. Idan aka kwatanta da sauran hanyoyin rini, rini na hank yana da halayen saurin launi da rini iri ɗaya. Ma'aikatan rini namu sanye take da tankunan rini na daban-daban, kuma nauyin rini na yarn ya kasance daga 1.5kg zuwa 800kg. Ana amfani da ƙananan tankuna masu rini gaba ɗaya don rina zaren samfurin ga abokan ciniki.

Rini shine hanyar haɗin da ke gwada ƙwarewa da fasaha mafi yawa, saboda wannan tsari yana buƙatar ba kawai madaidaicin ma'aunin rini ba, har ma da sarrafa zafin jiki. A lokaci guda, ma'aikata dole ne su ƙara abubuwan da suka dace a lokutan da suka dace bisa ga kwarewa don ayyukan da suka dace, irin su mai hana ruwa, adana zafi, antibacterial, da dai sauransu.

Tsarin Iska

Iska shine tsari na ƙarshe na yarn bayan aiwatarwa. Ayyukansa shine sarrafa zaren hank a cikin zaren nailan mazugi, wanda shine samfurin da abokin cinikinmu zai iya amfani da shi kai tsaye don kera samfuran masaku, kamar safa da bandages na likita.

Kafin yin iska, ma'aikata za su sanya rinayen nailan "yarn burodi" a wuri mai sanyi kuma su bushe shi da iska. Wannan tsari gabaɗaya yana ɗaukar kwanaki 2 zuwa 3.

Sai ma’aikatan suka saka busasshen zaren nailan “guraren burodi” a kan wani shiryayye, su shimfiɗa shi daidai, kuma suka yanke zaren da ya daɗe da iska.

Idan an gama duka, ma'aikata za su sanya ta a kan injin, kuma su kunna injin don iska.

Bayan jujjuya, za a sanya yarn na mazugi a kan shiryayye, kuma bayan wucewar binciken da ma'aikata suka yi, za a cika shi, adanawa da aika wa abokan cinikinmu. 

Tushen abun ciki: https://www.saludstyle.com/yarn-factory/nylon-yarn-factory/