100% Polyester Imitation Cotton Yarn

Manufacturer of 100% Polyester Imitation Cotton Yarn

Imitation cotton yarn refers to synthetic yarns that have a cotton-like texture and appearance. As the name suggests, 100% Polyester Imitation Cotton Yarn mimics the look and feel of natural cotton but has certain advantages over real cotton. This specialty polyester yarn has gained popularity among manufacturers of textile products like knitwear, woven fabrics, home textiles etc. In this guide, we will discuss key properties, production process, end-uses and tips for sourcing this versatile polyester cotton imitation yarn.

Inquiry Now
Introduction of 100% Polyester Imitation Cotton Yarn Product

Product Information

Features

  • Cotton-like Softness with Beautiful Sheen
  • Fuzzy and Voluminous Appearance
  • Air Permeability Better than Cotton
  • Quick-Drying and Absorbent
  • Resilient, Wrinkle-Free, and UV Resistant

Uses

  • Knitted Fabrics (Single Jersey, Interlock, Pique)
  • Woven Fabrics (Poplin, Twill, Satin)
  • Fashion Apparel and Garments
  • Soft Toys and Plushies
  • Home Textiles (Curtains, Upholstery, Bedding)

Learn More

Table of Contents

    Introduction to Imitation Cotton Yarn

    Imitation cotton yarn refers to synthetic yarns that have a cotton-like texture and appearance. As the name suggests, 100% Polyester Imitation Cotton Yarn mimics the look and feel of natural cotton but has certain advantages over real cotton. This specialty polyester yarn has gained popularity among manufacturers of textile products like knitwear, woven fabrics, home textiles etc. In this guide, we will discuss key properties, production process, end-uses and tips for sourcing this versatile polyester cotton imitation yarn.

    Key Properties of 100% Polyester Imitation Cotton

    The imitation cotton yarns match cotton in terms of softness but have a beautiful sheen that cotton lacks. They are fuzzy, voluminous yarns that resemble slub cotton. Some of the key characteristics of 100% polyester imitation cotton are:

    • Fluffy appearance and supple handfeel similar to cotton
    • Sheen, luster and brightness absent in natural cotton
    • Excellent bulk and volume
    • Air permeability better than cotton
    • Absorbent, breathable and quick-drying
    • Great shape retention and elasticity
    • Resilient, durable, wrinkle-free
    • Easy to wash, bleach cleaner friendly
    • UV resistance and colorfastness superior to cotton
    • Truly indistinguishable look and feel from cotton

    With performance akin to cotton coupled with advantages like durability, easy care and shape retention, these yarns are versatile choices.

    Manufacturing Process of Polyester Imitation Cotton

    100% Polyester Imitation Cotton Yarn is produced through specialized spinning techniques without using cotton at all. The manufacturing process starts with PET chips that are melted and extruded into fine filaments. These filaments are then bundled and drawn to make POY feed yarns.

    In the next step, the POY yarns are subjected to texturizing which imparts crimp and bulk through methods like air-jet texturizing. Then, the textured yarns are twisted, heat-set and wound on cones. The yarns can also be dyed in brilliant colors at this stage.

    The combination of texturizing, twisting and heat-setting transforms smooth polyester into fluffy, voluminous imitation cotton yarns that match all aesthetics of cotton.

    Applications and End Uses of Imitation Cotton Yarn

    The key benefit of 100% Polyester Imitation Cotton Yarn is that it can be used to create cotton-like fabrics with performance akin to synthetics. These yarns are widely used to manufacture:

    • Knitted fabrics like single jersey, interlock, pique etc.
    • Woven fabrics including poplin, twill, satin etc.
    • Fashion apparel and garments of all types
    • Soft toys and plushies
    • Home textiles like curtains, upholstery, bedding
    • Craft yarns for amigurumi crochet, knitting projects
    • Yarns for hand knitting sweaters, accessories etc.

    So if you want the look of cotton but the functionality of polyester, these imitation cotton yarns are ideal choices.

    Advantages of Choosing 100% Polyester Imitation Cotton

    Here are some of the benefits of selecting 100% Polyester Imitation Cotton Yarns rather than regular cotton yarns:

    • Resilient- Retains shape and elasticity better after use
    • Durable- Withstands frequent washing and long-term use
    • Wrinkle-free– Doesn’t crease easily during wear
    • Quick drying– Absorbs moisture fast and dries quicker
    • Easy care– Can be machine washed conveniently
    • Bleach-cleanable– Whites stay brighter after repeated washing
    • UV resistant– Colors remain vibrant even after sunlight exposure
    • Economical– Cheaper than pima/Egyptian cotton yarns

    So with performance attributes similar to cotton coupled with easy care, durability, shape retention and quick-drying functionality, imitation cotton yarns give better value for money.

    How to Select the Right Denier and Twist for Your Needs

    While ordering 100% Polyester Imitation Cotton Yarns, pay attention to parameters like denier and twist to get the required texture:

    Denier – Low denier of 10D to 75D gives a very fine, supple handfeel. For fluffy voluminous texture, opt for higher deniers in the range of 150D to 300D.

    Twists – For optimal crimp texture resembling cotton, twist levels around 400 TPM give good results. If a smooth cotton appearance is needed, specify low twists below 200 TPM.

    So choose the denier and twist suitable for replicating cotton’s fluffy textures for your fabric or product requirements.

    Dyeing Options Available for Polyester Imitation Cotton

    One of the advantages of 100% Polyester Imitation Cotton Yarn is the wide color palette available through dyeing. Disperse dyes are perfectly suited to color these yarns in vibrant, long-lasting colors. Some popular options are:

    • Solid dyeing in a vast range of shades
    • Space dyeing or ombre tones
    • Multicolor effect through random dyeing
    • Camouflage dyeing for muted dual shades
    • Dope-dyeing for excellent color fastness and uniformity

    So you can easily find these imitation cotton yarns dyed in beautiful colors like neon brights, pastels, jewel tones, earthy neutrals etc.

    Sourcing This Specialty Yarn from a Reliable Supplier

    When you search for “100% Polyester Imitation Cotton Yarn” suppliers, look for the following assurances:

    • Specialized in manufacturing imitation cotton and textured specialty yarns
    • Equipped with latest texturising and heat-setting machinery
    • Capable of customized production as per buyer specifications
    • Offer consistent quality certified through tests
    • Ensure timely shipments to meet delivery schedules
    • Provide professional support for sampling and order handling

    This ensures you get defect-free imitation cotton yarns tailored to your quality, quantity and delivery demands.

    Tips for Further Processing After Purchase

    Here are some tips for post-purchase processing of 100% Polyester Imitation Cotton Yarns:

    • No need for pre-shrinking; it won't shrink at all
    • Suitable for all kinds of dyeing and printing techniques
    • Ideal for blended yarns and folded yarns too
    • Requires anti-pilling treatment for pilling resistance
    • Soft to touch so ideal for plush fabrics and toys
    • Check parameters like pH value, tension etc. when weaving or knitting

    With versatile processability and consistent performance, these yarns simplify your textile manufacturing process.

     

    FAQ

    What are imitation cotton yarns?

    Imitation cotton yarns refer to synthetic yarns like polyester that mimic the texture, appearance and feel of natural cotton fibres.

    What is 100% polyester imitation cotton yarn used for?

    It is used to manufacture knitted and woven fabrics for apparel, home textiles, toys etc. where a cotton-like texture is desired but with added functionality.

    What is the difference between real cotton and imitation cotton yarn?

    While the look and feel are similar, imitation cotton offers advantages like durability, stretch, wrinkle resistance, color fastness and easy care over real cotton.

    Why choose 100% polyester instead of a cotton-polyester blended yarn?

    100% polyester more closely mimics aesthetics of cotton while providing increased durability and retention of vibrant colors over time.

    What are the different dyeing methods possible with imitation cotton yarns?

    They can be dyed by disperse dyes through methods like solid dyeing, space dyeing, dope dyeing etc. to achieve beautiful, long-lasting colors.

    Get a Quote Today
    Contact our yarn sales team.
    Let's Get in Touch
    Contact us today! Our experts will provide the right solution for your yarn needs.
    Salud Industry (Dongguan) Co., Ltd.
    Room 908, Kaijun Building, No.19 Juxiang 3rd Road, Dalang Town, Dongguan City, Guangdong Province, China
    Get a Quote Today
    Contact our yarn sales team.
    Yarn Count Converter
    Tex
    Note: The maximum input value is 10000
    Unit of the Yarn Count
    saludstyle.com/tool
    Salud Style To be the Best Yarn Manufacturer
    Conversion Results
    Save Image
    Yarn count to be converted
    Tex

    Please select the unit of yarn count and enter the value of yarn count to get the result.