Ifekthri Yezintambo Zenayiloni

Inqubo Yokukhiqiza Intambo Yenayiloni

Inayiloni kwaba ifayibha yokwenziwa yokuqala ukuvela emhlabeni. Ukubukeka kwayo kulethe ukubukeka okusha kwezindwangu. Ukuhlanganiswa kwayo kuyimpumelelo enkulu embonini yefayibha yokwenziwa kanye nengqophamlando ebaluleke kakhulu kumakhemikhali e-polymer.

Thatha Intambo Yenayiloni Yokwelula njengesibonelo, inqubo yayo yokukhiqiza ilula kuneminye imicu yemvelo. Ukukhiqizwa kwentambo enayiloni enwebekayo kungahlukaniswa kancane kube izinyathelo ezimbili: ukuphotha kanye nokucutshungulwa.

1 Inqubo yokuphotha

Ngokwejubane lokuphotha, inqubo yokuphotha ingahlukaniswa ibe inqubo evamile yokuphotha, inqubo yokuphotha enesivinini esimaphakathi, inqubo yokuphotha enesivinini esikhulu kanye nenqubo yokuphotha enesivinini esiphezulu.

Sizosebenzisa ukuphotha okunesivinini esikhulu, umzila wenqubo ovame ukusetshenziswa kakhulu ekukhiqizeni imicu yenayiloni, ukukhombisa inqubo yokuphotha.

Ijubane lokuphotha lokuphotha kwesivinini esikhulu ngu-3000-3600m/min, futhi umkhiqizo ngemva kwale nqubo uyintambo egxile ngaphambili (POY).

Umgomo wenqubo ukuphakela ama-chips enayiloni ku-chips hopper, bese uyawancibilikisa, futhi uqinisekise ukuthi ukuncibilika kugeleza ngokuzinzile ku-screw extruder. 

Ku-scruder extruder, inyibiliki iyahlungwa futhi icindezelwe ku-spinneret ukuze kufafazwe kuphume umfudlana omncane wokuncibilika, bese kufinyezwa ngokushesha ngomoya obandayo ukuze kwakheke i-fiber yokudonsa eqinile. 

Phakathi nale nqubo, ukwelula kwangaphambili kukhiqizwa futhi ngenxa yomsebenzi womhlahlandlela wezintambo, futhi kwenza i-nylon fiber ibe mncane. Khona-ke intambo yenayiloni egxile ngaphambili iphonswa ibe umqulu onomumo othize ngesistimu yokusonteka.

2 Ngemuva kokucubungula

Ukucutshungulwa kwangemuva kungenza intambo enayiloni egxile ngaphambilini ifanele ukukhiqizwa kwendwangu. Ngemuva kochungechunge lwe-post-processing, isakhiwo kanye nezakhiwo ze-nylon fiber ziyathuthukiswa.

Ukucutshungulwa kwangemva kokucubungula kungahlukaniswa ngokwezinyathelo ezinhlanu ezilandelayo: I-POY ukuya ku-DTY, ukusonta, i-hanking, ukudaya, nokusonta.

2.1 I-POY ku-DTY

Ukuhlanganisa umdwebo kanye nenqubo yokusonta emshinini ofanayo, intambo ekhiqiziwe ibizwa ngokuthi dintambo yombhalo eluhlaza – DTY.  

2.2 Inqubo yokusonta

Ukusonta kubhekisela ekuhlanganiseni imicu emibili noma eminingana eyodwa ndawonye nokuyisonta ngomshini ukuze kukhiqizwe imicu eqinile, enwebekayo, enezakhiwo zokujiya okufanayo, indawo ebushelelezi, nokungagugi, ukuze kuhlangatshezwane nezidingo zenqubo elandelayo.

Abasebenzi bazosetha i-twist emshinini ngokwezidingo zekhasimende, futhi baphephethe umkhawulo owodwa we-nylon DTY emshinini futhi umshini uzosebenzisa inqubo yokusonta. Uma isisindo esidingekayo se-DTY enayiloni esontekile sifinyelelwa, izoma futhi inikeze isignali yokukhanya okubomvu ukukhumbuza abasebenzi.

2.3 Inqubo yeHanking

Inhloso ye-hanking iwukukhulula intambo enayiloni esontiwe ukuze udayi ungene entanjeni ngokuphelele phakathi nenqubo yokudaya.

Izisebenzi zizobeka umkhiqizo osontekile eduze komshini, zixhume ingxenye eyodwa yentambo emshinini, bese zivula umshini.

Phakathi nenqubo yokuhenga, abasebenzi bazongeza amanzi ngokufanele ukuze baqinise intambo yenayiloni kancane.

Ngemuva kokuthenga, umkhiqizo uba "yintambo yesinkwa". Bese uzopakishwa, ufakwe isikhwama, bese uthuthelwa efekthri yethu yokudaya ukuze idaye.

2.4 Inqubo yokudaya

Ngaphambi kokudaya ngobuningi, abasebenzi bemibala abachwepheshile bazolungisa ifomula yombala ngokuya ngesampula yekhasimende bese beyidaya ngomshini wokudaya. Bese, baqhathanisa isampuli edayiwe nesampula yekhasimende ngaphansi kwendawo yokukhanyisa eshiwo. Ngemuva kokuqinisekisa ukuthi awukho umehluko wombala, ukudaya okuningi kuzokwenziwa.

I-Hank dyeing, ukudaya nge-dope, kanye nokudaya kwe-cone yizindlela ezintathu ezivame ukusetshenziswa kakhulu.

Indlela yokudaya esetshenziswa efekthri yethu yezintambo zenayiloni ukudaya kwe-hank. Uma kuqhathaniswa nezinye izindlela zokudaya, ukudaya kwe-hank kunezici zokushesha kombala okuphezulu kanye nokudaya okufanayo. Ifektri yethu yokudaya ifakwe amathangi okudaya ezinto ezahlukene, kanti isisindo sokudaya intambo sisuka ku-1.5kg siye ku-800kg. Amathangi amancane okudaya ngokuvamile asetshenziselwa ukudaya izintambo zesampula kumakhasimende.

Ukudaya kuyisixhumanisi esihlola isipiliyoni nobuchwepheshe kakhulu, ngoba le nqubo ayidingi nje kuphela izilinganiso zodayi eziqondile, kodwa futhi nokulawula izinga lokushisa. Ngesikhathi esifanayo, abasebenzi kufanele bengeze izithasiselo ngezikhathi ezifanele ngokusekelwe kokuhlangenwe nakho kwemisebenzi ehambisanayo, njengokungangeni kwamanzi, ukugcinwa kokushisa, i-antibacterial, njll.

2.5 Inqubo yokuvunguza

Ukusonta kuyinqubo yokugcina yokucutshungulwa kwentambo. Umsebenzi wawo ukucubungula intambo ye-hank ibe yinayiloni yesigaxa, okuwumkhiqizo ikhasimende lethu elingawusebenzisa ngokuqondile ukukhiqiza imikhiqizo yendwangu, njengamasokisi namabhandeshi ezokwelapha.

Ngaphambi kokusongelwa, izisebenzi zizobeka “intambo yesinkwa” edayiwe enayiloni endaweni epholile futhi yomiswe ngomoya.

Khona-ke izisebenzi zabeka “intambo yesinkwa” edayiwe yenayiloni eshalofini, yendlale ngokulinganayo, bese isika intambo engaphezulu ebichayeke emoyeni isikhathi eside.

Uma konke sekuqediwe, abasebenzi bazoyibeka emshinini, bese bevula umshini ukuze uwuvunguze.

Ngemva kokusongelwa, intambo yenayiloni yesigaxa izobekwa eshalofini, futhi ngemva kokudlulisa ukuhlolwa ngabasebenzi, izopakishwa, igcinwe futhi ithunyelwe kumakhasimende ethu.