100% Viscose Yarn

Manufacturer of 100% Viscose Yarn

100% viscose yarn is a type of cellulosic fiber made from wood pulp or cotton pulp that is popularly used in the manufacturing of textile products. Viscose rayon yarn has softness similar to silk or wool yarns which makes it ideal for knits and woven fabrics.

With excellent comfort properties, high absorbency, vibrant dye uptake and affordable price point, 100% viscose yarn allows manufacturers to produce high-quality textiles. This versatile yarn is commonly used alone or blended with other fibers like polyester, nylon and spandex.

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Introduction of 100% Viscose Yarn Product

Product Information

Features

  • Soft and silky texture
  • Excellent drape and luxurious sheen
  • High moisture absorbency
  • Vibrant dye uptake with fade resistance
  • Economical and partially biodegradable

Uses

  • Apparel fabrics (chiffons, crepes, jerseys)
  • Home textiles (blankets, mattress covers, upholstery)
  • Industrial filter cloths
  • Knitted items (ultra-soft skin garments)
  • Versatile textile blends (with polyester, spandex, nylon, wool)

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Table of Contents

    Introduction to 100% Viscose Yarn

    100% viscose yarn is a type of cellulosic fiber made from wood pulp or cotton pulp that is popularly used in the manufacturing of textile products. Viscose rayon yarn has softness similar to silk or wool yarns which makes it ideal for knits and woven fabrics.

    With excellent comfort properties, high absorbency, vibrant dye uptake and affordable price point, 100% viscose yarn allows manufacturers to produce high-quality textiles. This versatile yarn is commonly used alone or blended with other fibers like polyester, nylon and spandex.

    Benefits of Using 100% Viscose Yarn

    There are many advantageous properties that make 100% viscose an ideal choice of yarn for textile production.

    To begin with, viscose rayon has a beautiful drape and silky sheen that gives finished fabrics elegance and luxury appeal. The breathability and moisture absorption also contribute to exceptional comfort when made into apparel and home textiles.

    Additionally, this botanical-based yarn has a lower environmental impact than synthetic options and is partially biodegradable. It also dyes easily in vivid colors that remain fade-resistant through wet processing and washing.

    Finally, being an economical type of rayon, viscose is affordable making it accessible for wider manufacturing uses. All these make 100% viscose a versatile semi-synthetic yarn option.

    Manufacturing Process of Viscose Staple Fiber

    Viscose rayon begins from extracting cellulose from renewable wood sources. It undergoes a multi-step manufacturing sequence to convert into a spun viscose yarn.

    The cellulose pulp reacts with sodium hydroxide and carbon disulfide to form orange-colored viscose solvent. After filtering and deaerating, the viscous solution extrudes through a spinneret into an acidic bath that reconverts it into cellulose filaments, now termed as viscose rayon.

    These endless filaments get cut into set lengths to produce viscose staple fiber. Blending, carding and combing then align the staple fibers into slivers which spin into spun yarns. Finally, winding, warping and司 cutting convert the spun yarns into fabrics or produce viscose fancy yarns.

    Key Specifications of Viscose Yarn

    As a commodity yarn, viscose rayon gets manufactured into various grades identifiable by certain specifications.

    The yarn count denotes its fineness expressed in metric system as tex or denier. Higher counts produce fine lightweight fabrics versus coarser counts used for floor coverings.

    The composition is mostly 100% viscose without blending for economic reasons. Adding more costly fibers like Tencel improves certain properties in specialty yarns.

    Standard put-ups come as cones packed into bags. More fancy put-ups wind yarn cakes onto tubes or into skeins. All contain manufacturer’s details printed for traceability.

    Dyeing Properties of Viscose Filaments

    A key feature of viscose staple is its affinity towards dyes which allows vibrant full colors without the use of carriers.

    Direct, vat, sulfur and reactive dyeing work through excellent exhaustion and penetration into amorphous regions of the viscose structure. Results are level dyeing with good wash and crock fastness ratings.

    Certain dyes can cause dry creasing issues solved by adding suitable smoothing agents. Correction for alkalinity ensures proper dye bath exhaustion for consistent dyeings every time.

    Blending Viscose with Other Yarns

    As much as viscose yarn works great on its own, blending with supplemental fibers can enhance performance.

    Polyester boosts durability and wrinkle recovery. Spandex adds stretch and shape retention. Nylon contributes strength and resilience. Wool provides insulation and flame retardance.

    Best practice maintains viscose dominance between 65-85% in blends. This ensures its comfort features shine through while modifier yarns tag on supplementary functionalities.

    Uses of Viscose Staple Fiber

    The versatility of 100% viscose yarns makes it suitable for varied textile applications.

    It extensively replaces silk usage across woven fabrics like chiffons, crepes and brocades that need flowing drapes. Knitted viscose also substitutes wool in items like jersey t-shirts requiring ultra-soft skins.

    Home furnishings like mattress covers and blankets capitalize on absorbency while upholstery utilizes durability against abrasion. Industrial filter cloths rely on contaminant entrapment properties in porous viscose nonwovens.

    Caring for Viscose Materials

    While strong when wet, dry viscose fabrics need gentle care to prevent excessive wear-and-tear during cleaning.

    Hand or machine washing in cold, delicate cycles without harsh detergents maintains fabric integrity. Extended soaking removes stubborn stains easily without rubbing or wringing which causes creases.

    Flat drying in shade ensures dimensional stability. Ironing on low synthetic settings with a press cloth limits glazing where the fabric shines. This preserves the original look and feel through repeated washing.

    Sourcing Reliable Viscose Yarn Suppliers

    When sourcing viscose, verify suppliers via certifications about sustainability practices and chemical usage.

    Traceability documentation should confirm raw materials as FSC-certified rayon grade dissolving pulp or cotton linters pulp. Ask for quality control proof at various production stages.

    Inspect latest on-site audits for environmental safety in waste water treatment and emission controls. This upholds ethics when materials get labeled viscose or rayon.

    Viscose Yarn Pricing Factors

    Many variables influence pricing so viscose costs differ based on order specifics.

    Higher yarn counts attract premium versus commodity counts. Blending and special cross-sections increase pricing. Smaller minimums raise costs due to setups per style.

    Timelines also contribute where urgent deliveries warrant rush fees. Developing countries enjoy export incentives allowing lowered FOBs. Bulk production scales pricing down so higher volumes equate better value.

    FAQs About Viscose Yarns

    Is viscose yarn natural or synthetic?

    Viscose yarn is semi-synthetic as it originates from plant cellulose converted through chemical synthesis into soluble fiber form to spin yarns.

    What is viscose rayon yarn commonly used for?

    It widely gets used to manufacture apparel fabrics, home textiles and industrial filter cloths due to its comfort, strength and absorbent properties.

    Is viscose biodegradable?

    Yes, commercial composting processes can effectively biodegrade viscose staple fiber and fabrics made from it.How does viscose compare to cotton yarn?

    Viscose demonstrates higher moisture absorbency over cotton resulting in greater comfort in warm weather. Easy dyeability also allows more color options in finished fabrics.

    Is viscose yarn expensive?

    No, viscose costs less than natural silk or finely counts cotton yarns it often substitutes for apparel applications making viscose the affordable choice.

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    Salud Industry (Dongguan) Co., Ltd.
    Room 908, Kaijun Building, No.19 Juxiang 3rd Road, Dalang Town, Dongguan City, Guangdong Province, China
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